Course Overview
The Lean Six Sigma Black Belt training is the most exclusive certification for the Lean Six Sigma quality management methodology. This Six Sigma Black Belt certification course is the final stage of the Masters program that will position you as an expert in implementing Lean, Design for Six Sigma (DFSS), Six Sigma Define, Measure, Analyze, Improve and Control (DMAIC) and Total Productive Maintenance (TPM).
Black belts have a thorough understanding of all aspects of the define, measure, analyze, improve and control (DMAIC) model in accordance with Six Sigma principles.
Course Outline
Day # 1 & Day 2 :Why Do Six Sigma
1- Definition of Six Sigma
i.Overview of Business Applications
ii.Example Sigma Levels
iii.Introduction to DPMO and Cost as Metrics
2- Comparisons Between Typical TQM and Six Sigma Programs
How to Deploy Six Sigma
1.Leadership Responsibilities
2.Description of the Roles and Responsibilities
3.Decision Making
Six Sigma Projects
1.Project Focus
2.Selecting Projects
3.Overview of DMAIC Methodology
4.Project Reporting
Incorporating Voice of the Customer
1.Goal Posts vs. Kano Model
2.Customer Focus and the Leadership Role
3.Overview of QFD
4.Customer Data
DEFINE: Project Definition
Tasks
Work Breakdown Structure
Pareto Diagrams
Process Maps
Matrix Diagrams
Project Charters
Reporting
Benchmarking
Day 2 & Day 3 : DEFINE: Project Financials
Quality Cost Classifications
Quantifying Project Benefits
DEFINE: Goals and Metrics
Measurement & Feedback
Calculating Sigma Levels
DEFINE: Project Scheduling
1.Activity Network Diagram
2.GANTT Chart
DEFINE: Change Management/Teams
1.Problems With Change
2.Achieving Buy-in
3.Team Formation, Rules, and Responsibilities
i- Stages of Team Development
ii- Overcoming Problems
4. Consensus Building
i.Affinity Diagram
ii.Nominal Group Technique
iii.Prioritization Matrix
MEASURE: Tools
1.Measure Stage Objectives
2.Check Sheet
3.Flowcharts
4.Process Maps
5.SIPOC
6.Box-Whisker Plots
7.Cause and Effect Diagrams
MEASURE: Establishing Process Baseline and analysis
1.Control Charts and Benefits
2.Requirements vs. Control
3.Types of control charts
4.Using Control Charts
5.ANOVA Method
Day 3 & Day 4: ANALYZE:
1.Definition of Waste
2.Analyzing Process for NVA
i.Cycle Efficiencies
ii.Lead Time and Velocity
iii.Methods to Increase Velocity
a.Standardization
b.Spaghetti Diagrams
c.5S
iv. Regression Analysis
v. Scatter Diagram
vi. Confidence and Prediction Limits
vii. DOE (design, planning, analysis)
viii. Taguchi Method
ix. Benchmarking
Day 4 & Day 5 IMPROVE:
1.Improve Stage Objectives
2.Improvement Strategies (Kaizen and Gemba Kaizen)
3.Standardization
4.Standard Operating Procedures
5.Tools to prioritize improvement opportunities
6.Failure Prevention
7.Risks identification, assessment and treatment plans
8.Control (control plans, training, etc)
9.Measuring Improvement